THE WELCH COMPANY
440 Davis Court #1602
San Francisco, CA 94111-2496
415 781 5700
rod@welchco.com


S U M M A R Y


DIARY: July 9, 2012 08:42 PM Monday; Rod Welch

Bathroom toilet American Standard presents evaluation solutions.

1...Summary/Objective


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CONTACTS 

SUBJECTS
Toilet Function Fails 1st Flush American Standard 4021 Problem May b                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                
                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        
1103 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
1103 -    ..
1104 - Summary/Objective                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  
1105 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
110501 - Follow up ref SDS 3 0000, ref SDS 2 0000.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             
110502 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
110503 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
110504 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
110506 -  ..
1106 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
1107 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
1108 - Background                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
1109 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
110901 - On 120706 1326 toilet flush problem reported. ref SDS 2 4J5I                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                
110902 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
110903 - On 120708 investigated venting issue, ref SDS 3 OT80, including                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             
110904 - meeting with Eric in Plumbing Department at Home Depot. ref SDS 3 DL5L                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      
110905 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
110907 -  ..
1110 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
1111 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
1112 - Progress                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
1113 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
111301 - Today, received letter from American Standard saying...                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           
111302 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111303 -    1.  Subject:  RE: Customer Service Form Submission from americanstandard.com                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111304 -        Date:  Mon, 9 Jul 2012 09:00:35 -0400                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      
111311 -         ..
111312 -    2.  Here is the link for your toilet model number.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             
111313 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111314 -              http://www.americanstandard-us.com/toilets/cadet-3-right-height-elongated-toilet-12-inch-rough/                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  
111316 -         ..
111317 -    3.  If the gravity flush was fine and just recently began flowing                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              
111318 -        slowly, then something is clogging either the venting or the                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               
111319 -        exit path for the water. The newer 1.6 gallons per flush                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111320 -        toilets require more ventilation to operate, whereas, their 3.5                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            
111321 -        GPF counterpart used the volume of water to flush the waste                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                
111322 -        out.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       
111323 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111324 -            [...below on 120709 2042 at 2203 letter to Tina at AS                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              
111325 -            clarifies scope of problem as starting from inception, and                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             
111326 -            further explains "2nd flush" issue. ref SDS 0 VE6Y                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
111328 -         ..
111329 -    4.  In order to improve the flush, so that the waste will flow out                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             
111330 -        correctly, here are a few suggestions to try:                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              
111331 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111332 -        1.  Be sure the refill hose from the water control device is                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               
111333 -            inside the long refill tube on the flush valve.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                        
111334 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111335 -        2.  Check the rim holes, by using a small nail or needle inside                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            
111336 -            each hole to remove build-up or debris.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                
111338 -             ..
111339 -        3.  Snake the lines leading to that toilet.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                
111341 -             ..
111342 -        4.  Check that the venting on the roof for that toilet is open                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             
111343 -            and free of debris.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                    
111345 -             ..
111346 -        5.  If you have venting behind or below the toilet remove any                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              
111347 -            debris.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                
111349 -         ..
111350 -    5.  If all of this does not work, there could be a plumbing problem                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            
111351 -        deeper in the lines that is not around the toilet area.  You                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               
111352 -        may need to contact a plumber to resolve this situation.  If                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               
111353 -        this is a new toilet, then you may call Technical Customer                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 
111354 -        Service at 1-800-442-1902, and then press option 1 for                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
111355 -        Consumer, then option 1 for Technical Support.  Our office is                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              
111356 -        open Monday - Friday from 8:00 a.m. - 6:00 p.m., EST and                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111357 -        Saturday 8am - 6pm.  Be prepared to have your model number,                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                
111358 -        color of your model, month/year of purchase, name, street                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  
111359 -        address and phone number.  Any of our qualified technical                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  
111360 -        customer service representatives will be glad to assist you.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               
111361 -        (Canadian customers should call 1-800-387-0369 or                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                          
111362 -        1-905-306-1093 in Toronto, Monday - Friday, 8:00 a.m. to 5:00                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              
111363 -        p.m., EST.)                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                
111364 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111365 -            [...below on 120709 2042 at 2203 letter to Tina at AS asks                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         
111366 -            if toilet model 4021 has history of design problems, and                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               
111367 -            requests speculation on installation error that can cause                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              
111368 -            2nd flush problem. ref SDS 0 VE7R                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      
111370 -             ..
111371 -            [On 120710 0700 Kathy received copy of this letter                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 
111372 -            explaining scope of problem to American Standard, and                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  
111373 -            requesting solutions; she commends thoroughness of                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
111374 -            explanation. ref SDS 4 RE4J                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      
111376 -             ..
111377 -            [On 120712 0909 at 1320 American Standard confirms                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 
111378 -            agreement to replace toilet bowl that will correct                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
111379 -            siphoning defect, and requests product specs that match                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                
111380 -            water tank. ref SDS 6 1E5F                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       
111382 -         ..
111383 -    6.  Thank you for contacting us,                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               
111384 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111385 -        Tina                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       
111387 -         ..
111388 -    7.  American Standard Brands,                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  
111389 -        Technical Customer Service                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 
111390 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111392 -  ..
1114 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
1115 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
1116 - 2203                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         
1117 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
111701 - Letter to American Standard says...                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               
111702 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111703 -    1.  Subject:  Customer Service Form Submission American Standard Ref #564989                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111704 -        Date:  Mon, 09 Jul 2012 22:19:38 -0700                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
111712 -         ..
111713 -    2.  Thanks for timely response to subject reference #565989, shown                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             
111714 -        in your letter earlier today on 120709. ref SDS 0 SA7G                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
111716 -         ..
111717 -    3.  The main link in your letter shows the toilet model 4021 at                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                
111718 -        issue in this case.  Could not access referenced drawings that                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             
111719 -        require CAD software; if American Standard has these drawings                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              
111720 -        in HTML format it will facilitate review.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  
111722 -         ..
111723 -    4.  To clarify the problem [...incorrectly presented in Tina's                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 
111724 -        letter, per above, ref SDS 0 3B9H...]:  AS model 4021 toilet                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               
111725 -        was purchased 4 years ago from Home Depot, and failed to                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111726 -        perform from inception.  Further, the toilet flushes perfectly                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             
111727 -        once, then fails, then works, then fails, etc, described as                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                
111728 -        "2nd flush failure" without exception for 4 years.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                         
111729 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111730 -            [On 120710 0700 Kathy received copy of this letter                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 
111731 -            explaining scope of problem to American Standard, and                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  
111732 -            requesting solutions; she commends thoroughness of                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
111733 -            explanation. ref SDS 4 RE4J                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      
111735 -         ..
111736 -    5.  In some respects this is only a nuisance.  Yesterday on 120708,                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            
111737 -        Kathy and I met at Home Depot in Sacramento, CA with Eric, the                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             
111738 -        store's plumbing expert.  Eric was kind enough to carefully                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                
111739 -        review problem history.  He concluded this is not likely a                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 
111740 -        clogging issue in either the gravity drain line nor the venting                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            
111741 -        system. ref SDS 3 DL5L                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                               
111743 -         ..
111744 -    6.  Accordingly, at this time the problem seems related to                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
111745 -        manufacture defect or installation error.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                  
111747 -         ..
111748 -    7.  Does American Standard have a history of this unit failing on                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              
111749 -        2nd flush?  Can AS speculate on installation error that might                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                              
111750 -        cause the 2nd flush problem?  In other words, has this problem                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             
111751 -        occurred previously?                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       
111752 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111753 -            [On 120710 1549 American Standard concurs problem likely                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           
111754 -            due to product defect, ref SDS 5 YS4P; offers complementary                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                      
111755 -            replacement toilet unit to correct evident product defect.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                             
111756 -            ref SDS 5 OU4X                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111758 -             ..
111759 -            [On 120712 0909 letter to American Standard, ref SDS 6                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       
111760 -            IQ5Q, asks Tina to facilitate implementing offer to provide                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            
111761 -            complimentary replacement toilet bowl. ref SDS 6 IQ5W                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                            
111763 -             ..
111764 -            [On 120712 0909 at 1320 American Standard confirms                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                 
111765 -            agreement to replace toilet bowl that will correct                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                     
111766 -            siphoning defect, and requests product specs that match                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                
111767 -            water tank. ref SDS 6 1E5F                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       
111768 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111770 -         ..
111771 -    8.  Your support is greatly appreciated.                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                       
111772 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111779 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111780 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111781 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111782 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111783 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111784 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
111785 -                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                   
1118 -